Pennsylvania officials touted a retooled infant formula facility as a boon for the state’s dairy farmers two weeks ago during a ceremony for the plant’s expansion.
ByHeart's manufacturing facility in Reading, Pa. Courtesy of ByHeart

That message turned out to be at least part conjecture, as the company, ByHeart Inc., currently sources all its milk from New York.

The $22 million high-tech facility upgrade at Pennsylvania’s first Food and Drug Administration-approved infant formula operation was bolstered with $1.75 million from the state’s Redevelopment Assistance Capital Program, which funds expansion and community revitalization projects.

Gov. Tom Wolf attended an April 28 ribbon cutting to support the project.

“This is a big deal for Pennsylvania,” Wolf said. “Because ByHeart shows that we are an innovative state … and we value innovation all across the board, especially in our biggest industry — agriculture.”

ByHeart currently gets all its milk from Maple Hill Creamery in Kinderhook, New York, which, according to its website, gets milk from just over 200 New York dairy farms.

When asked about plans to include Pennsylvania farmers in the mix, ByHeart CEO Ron Belldegrun sent the following statement through the company’s public relations firm:

“What’s so exciting about the conversations we’re having with local and state leaders in the commonwealth is the promise of strengthening Pennsylvania’s dairy infrastructure, even in partnership with Maple Hill, to support local farmers towards building a higher-value dairy ecosystem.”

Requests for an interview to clarify what that means for Pennsylvania dairy farmers went unanswered.

ByHeart’s proprietary formula is more than 70% dairy, with organic, grass-fed whole milk as its primary ingredient.

Courtesy of ByHeart

Maple Hill Creamery was the first dairy brand to receive the Pennsylvania Certified Organic 100% Grass-Fed Certification. It is common practice for certifying agencies based in one state to certify producers in other states.

PCO, like many certifying agencies operating under the USDA National Organic Program, now certifies dairy producers in partnership with the Organic Plus Trust Certified Grass-Fed Organic Livestock Program, including 17 Pennsylvania dairy farms.

Build It, And They Might Come

Pennsylvania Secretary of Agriculture Russell Redding was also in attendance at the ByHeart press conference, trumpeting the cutting-edge technology and its potential for the Pennsylvania dairy industry, sentiments later elaborated upon by department press secretary Shannon Powers.

“Certainly, there’s potential anytime there’s an increase in dairy-based production in Pennsylvania, and those are the kinds of places we’ve invested in,” she said.

Powers pointed to the state’s funding of dairy innovation and the PA Preferred Organic program as ways the Wolf administration is both addressing consumer demand and “as a way to help dairy farmers diversify their outputs, change their business models and hedge their bets against changes in the marketplace.”

In his remarks, Redding referenced infant formula shortages that have plagued the U.S., skyrocketing from an out-of-stock rate hovering around 5% in early 2021 to more than 30% at the time of the press conference (and climbing to 40% at press time, according to CNN).

ByHeart entered retail markets in all 50 states two months ago following five years of clinical study and FDA approval, according to ByHeart President Mia Funt, who co-founded the company with Belldegrun, her brother. Late 2021 marked ByHeart’s first commercial production run.

“We set out to create a product and disrupt a category that hasn’t meaningfully changed in decades,” Funt said at the April 28 press conference. “We all knew what that took — it took building it from scratch. We created the fourth fully integrated, FDA-registered infant formula manufacturer in the U.S.”

That designation gave ByHeart control of its product from farm to formula, and full oversight of its production, supply chain, research and development.

The company’s recipe combines the two most-abundant proteins found in breast milk — alpha-lactalbumin and lactoferrin.

ByHeart officials said the formula is the first on the market to include organic, grass-fed whole milk, and that the company’s technology to dry it within 48 hours, including surplus milk, will reduce dairy waste and increase demand for organic and grass-fed dairy products.

The company purchased the Reading plant in 2019 and has pledged an additional $26 million in plant upgrades. Officials there said they not only retained existing employees but also made new hires during the pandemic.

In a press release, Belldegrun said the company chose Pennsylvania because of its local expertise, strong ag industry and commitment to value-added dairy.

Pennsylvania ranks eighth nationally in total milk production and produced more than 10 billion pounds of milk last year. The industry supports 53,000 jobs and contributes $14 billion to the state’s economy.

Pennsylvania has been working to attract new dairy processors to the state, especially ones that can diversify production beyond fluid milk.

“This cutting-edge ByHeart facility is exactly the type of project I’ve wanted to see happen here in Berks County for quite some time,” said Sen. Judy Schwank, who also attended the ceremony. “I have no doubt this new facility will make an immediate impact on our local economy and provide a boost to Pennsylvania’s dairy industry.”

Look also

The Australian dairy industry is heading for more consolidation as milk supply shrinks, according to dairy analyst Steve Spencer.

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